Homemade Hot Sauce
Yields ~20x 8oz bottles or ~40 4oz bottles
Ingredients
- Base
5 lbs hot peppers (mix of Habaneros, Thai Chili, Fresnos)
0.5 lb red bell peppers
2 heads garlic (20-24 cloves)
8 medium shallots
3 cups apple cider vinegar
2 tbsp salt
1 cup water
- Optional Add-Ins** (for customization discussion):
Fresh herbs: cilantro, basil, parsley
Fruits: peach, mango, pineapple
Spices: smoked paprika, cumin, black pepper
Additional sweeteners: honey, maple syrup
Liquor: mezcal, whiskey
- Equipment & Supplies
Large pot for simmering
Immersion or countertop blender
20+ sterilized 8oz bottles with caps
pH meter
Funnels
Fine mesh strainer (optional)
Labels and markers
Disposable gloves
Egg cartons with soil (for seed planting)
Tortilla chips, milk/whipped cream (for tasting)
Pre-made fermented hot sauce (for comparison)
Scoville scale chart (printed)
Directions
- Prep ingredients: Wearing gloves, remove stems from peppers. Roughly chop all peppers, garlic, and shallots. No need for fine chopping since everything will be blended.
- Blend: Add all chopped ingredients, vinegar, salt, and water to blender. Blend on high until smooth, 1-2 minutes. Add more vinegar if needed to reach desired consistency.
- Simmer: Pour blended mixture into large pot. Bring to a gentle simmer over medium heat. Simmer for 15-20 minutes, stirring occasionally, until flavors meld and mixture thickens slightly.
- Test pH: Remove from heat. Using pH meter or strips, test the sauce. Target pH is 3.0-4.0 for safe shelf stability. If pH is above 4.0, add more vinegar (1/4 cup at a time) and retest.
- Strain (optional): For smoother sauce, pass through fine mesh strainer. For rustic texture, skip this step.
- Bottle: While still hot, carefully funnel sauce into sterilized bottles. Fill to just below the neck, leaving small headspace. Cap immediately.
- Seal: Store bottles upside down for 5 minutes to sanitize caps and activate heat seal.
- Label: Once cooled, label with sauce name, date, and ingredients.
- Storage: Refrigerate after opening. Unopened bottles keep for 6-12 months in cool, dark place due to proper pH and heat processing.
Notes
- **Safety Notes:**
Always wear gloves when handling hot peppers
Never touch face or eyes during prep
Ensure pH stays below 4.0 to prevent bacterial growth
Sterilize all bottles and equipment before use